G Corporation, a global frontrunner in the field of precision manufacturing, has built a strong reputation for its expertise in acoustics, optics, and intelligent hardware. As the company advances its smart manufacturing initiatives, its production lines are undergoing a transformation toward high levels of automation. Technologies such as automated guided vehicles (AGVs), robotics, and machine vision inspection systems are being widely deployed throughout the manufacturing process.
The seamless coordination of these systems heavily depends on stable and high-performance network communication. Any instance of data transmission instability or network failure could directly impact production efficiency and even cause equipment shutdowns.
Conventional commercial switches have gradually shown their limitations in G Corporation’s complex production environment. For example, in the presence of electromagnetic interference, extreme temperature fluctuations, and large volumes of data traffic, some switches experienced packet loss, latency, or outright system crashes—disrupting production cycles. Additionally, some switches required manual configuration and maintenance, placing extra strain on both production management and IT teams. To overcome these challenges, G Corporation opted to integrate WIWAV industrial switches, leveraging their high reliability and easy deployment features to optimize its production network and improve overall operational efficiency.
Deployment Process
Tailored Network Design for the Production Environment
As part of the deployment, G Corporation partnered with WIWAV’s engineering team to assess the current state of the factory’s network and identify key operational requirements. Given the broad layout of G Corporation’s workshop areas, fast-paced production rhythms, and diverse equipment types, the network switches needed to support highly flexible topologies and exceptional reliability.
WIWAV industrial switches—featuring ruggedized hardware built to withstand vibration, shock, and wide temperature ranges—were deemed ideal for such industrial settings. A rich set of interface options met the diverse connectivity needs on the shop floor, with gigabit Ethernet ports for machine vision servers and fiber uplinks for high-speed, cross-shop communication.
After product comparisons and evaluations, G Corporation chose a combination of WIWAV’s unmanaged and managed industrial switches that offer gigabit bandwidth and dual power redundancy. These switches delivered the required technical specs: high port density, large throughput capacity, low latency during concurrent transmission, and robust industrial redundancy design to ensure high network availability.
Implementation Steps:
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Network Architecture Optimization:
WIWAV engineers worked alongside G Corporation’s IT department to redesign the workshop’s network topology. At the backbone level, a hybrid ring-star structure was adopted. Networks from multiple production cells were aggregated via fiber-optic lines to central switches, enabling high-bandwidth connectivity from workshops to the central control center. At the control layer, multiple WIWAV switches were deployed in redundant ring formations across each production line, providing local connections for PLCs, HMIs, human-machine interfaces, and industrial cameras. This new architecture eliminated the previous network silos between lines and created a unified industrial Ethernet. -
Hardware Deployment:
Following the new design, WIWAV industrial switches were installed inside control and network cabinets on-site. Leveraging their DIN-rail mounting feature, the switches were compactly integrated into existing enclosures. Each switch was connected to relevant equipment using shielded twisted pair or fiber cables. Cameras and station controllers on the production line were plugged into nearby switch ports, and the uplink ports aggregated traffic to the main network. Redundancy was a key consideration: critical devices, such as main PLC control stations, were simultaneously connected to two switches to create dual uplinks, while critical network paths were configured as rings to avoid single points of failure. -
Network Debugging and Optimization:
After completing the physical setup, the technical team performed phased debugging and validation. First, basic connectivity was verified to ensure all devices could communicate through the new switches. Then, deterministic data transfer mechanisms were configured. Network performance was stress-tested under scenarios like robotic arm synchronization and vision system trigger latency checks to ensure the system met real-time industrial requirements. -
Training and Cutover:
Once the tests were completed, G Corporation provided training for maintenance personnel on how to operate the new network, including switch interface management, network fault diagnosis, and procedures for replacing redundant devices. When everything was ready, the old network was gradually phased out in sections. Selected production lines were switched to the new system during scheduled downtime and monitored for stability. Once verified, the new network was rolled out to additional lines—ensuring a smooth transition without disrupting production.
Throughout the implementation, the deployment followed a phased, iterative process. Thanks to close coordination between WIWAV and G Corporation’s IT team, the industrial switch deployment was completed seamlessly and laid a strong foundation for future scalability.
Application Scenarios
WIWAV industrial switches now serve as the central nervous system of G Corporation’s automated production lines, supporting several key application scenarios:
1. AGV Communication:
Within the factory, AGVs are responsible for transporting materials and semi-finished products. These vehicles require continuous, low-latency communication with the dispatch system to receive route commands and report real-time location data. Previously, AGVs relied on Wi-Fi, which often suffered from signal instability or delayed handovers. With the introduction of WIWAV industrial switches, G Corporation built an industrial wireless network that covers the entire production area.
Now, every AGV receives dispatch commands and obstacle avoidance signals within milliseconds—even under peak data loads. For example, when an emergency stop is triggered, the command is delivered instantly to the AGV, ensuring both production and personnel safety. Furthermore, the switch’s redundant architecture guarantees high-reliability links between the wireless control center and the AGV communication servers, avoiding fleet-wide shutdowns caused by single points of failure.
2. Machine Vision Data Transmission:
Quality inspection is critical in precision manufacturing. G Corporation’s production lines are equipped with high-definition industrial cameras and machine vision systems to inspect surface defects and align components. These cameras generate large volumes of high-resolution image data each second, requiring real-time transmission to edge computing servers or vision processors.
WIWAV switches with gigabit ports provide direct, stable connections for these cameras, ensuring smooth and prioritized video streaming.
In actual deployment, each video stream is classified as high-priority traffic. The switches ensure this data is transmitted within predefined time windows, avoiding delays or frame loss due to other traffic. This deterministic transmission allows the vision system to operate with zero lag, enabling immediate image processing and defect detection. Once a defective item is identified, the system instantly triggers a removal mechanism to take it off the line—all within a fraction of a second, without disrupting the production pace.
For instance, on the miniature speaker production line, the vision system inspects solder joint quality at high speed and delivers pass/fail results before the next station—something that was nearly impossible before due to network delays.
3. Remote Monitoring and Equipment Coordination:
In G Corporation’s smart factory, remote centralized monitoring and coordinated control of distributed devices are essential. With the unified network enabled by WIWAV switches, PLCs, DCS systems, industrial PCs, and sensor nodes are all connected into the factory’s Ethernet and linked to the industrial internet.
Each device’s operating status and process parameters—such as PLC logs, robot motor currents, and sensor readings—are transmitted in real time to the central control room and MES system. Thanks to the switches’ high throughput and port density, data from thousands of nodes is aggregated without packet loss, giving managers a comprehensive, real-time view of the entire production line.
Value and Advantages of WIWAV Switches
Reliable Operation for Uninterrupted Production
Ensuring continuous production is one of G Corporation’s highest priorities. The deployed WIWAV unmanaged and managed switches are purpose-built for tough industrial conditions—including high temperatures, humidity, electromagnetic interference, and dust. Their rugged industrial housings and interference resistance enable them to run stably over long periods, significantly reducing unplanned downtime caused by network device failures.
Reliability is enforced at multiple levels:
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Hardware: Fanless wide-temperature designs and anti-vibration metal enclosures ensure long-term durability in harsh factory environments.
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Power: Redundant power inputs automatically switch to backup sources in case of power failure.
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Network: Ring redundancy protocols and spanning tree protocol (STP) ensure network self-recovery within milliseconds during link failures.
AGV communication, once hindered by instability, now operates smoothly with significantly fewer errors, delays, or misrouting—guaranteeing efficient logistics flow.
Lower Operational Costs and Maintenance Burden
Beyond performance, G Corporation prioritized long-term cost-efficiency. Compared to expensive managed switches, WIWAV’s industrial models require no complex configuration and offer plug-and-play functionality—dramatically reducing the workload on IT teams.
Previously, diagnosing switch connection issues involved time-consuming manual inspection. Now, the switches’ reliability and ease of maintenance enable field technicians to resolve problems quickly, lowering operational costs. The enhanced network stability has also reduced unplanned downtime, boosting overall production efficiency.
Workflow Optimization and Improved Production Rhythm
On the production line, machine vision systems must transfer large amounts of image data to computing terminals. Insufficient bandwidth or unstable transmission can delay inspection, undermining real-time quality control.
WIWAV switches ensure high-speed, gigabit-level data flow, enabling immediate analysis and response by the quality control systems. This has elevated G Corporation’s quality management capability. Additionally, the collaborative work between robots and automated cells has become more synchronized, smoothing out the entire production rhythm.
With the successful deployment of WIWAV switches, G Corporation quickly improved network stability, reduced maintenance effort, and optimized production workflows—strengthening its smart manufacturing infrastructure. Thanks to their high reliability, low maintenance cost, and ease of deployment, WIWAV switches have become an essential asset in G Corporation’s digital transformation journey.
A Model for the Future—Scalable and Globally Applicable
G Corporation’s success with WIWAV switches serves as a model for other manufacturers—especially those in United States, where smart manufacturing is growing rapidly. WIWAV’s industrial network solutions offer outstanding adaptability and value:
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Localized Technical Support:
Manufacturers increasingly value long-term stability and responsive after-sales service. WIWAV not only delivers high-quality switches but also maintains a strong local technical support team, capable of rapidly responding to customer needs and minimizing downtime from equipment issues. -
High Cost-Performance Ratio:
In an era of fierce competition, manufacturers are focused on controlling costs. Compared to high-end managed switches, WIWAV’s unmanaged models provide ample network performance at a significantly lower price—ideal for factories aiming to optimize networks while reducing hardware expenses. -
Plug-and-Play Simplicity:
Many factory workers lack an IT background, and complex networking equipment typically requires professional expertise. WIWAV’s plug-and-play unmanaged switches allow shop-floor teams to complete installation easily, reducing reliance on IT staff and improving management efficiency.
For manufacturers also navigating automation and device connectivity challenges, WIWAV offers a stable, high-performance networking solution backed by localized service and cost-effective deployment. As global industries continue shifting toward intelligent production, WIWAV will remain committed to industrial communication innovation—supporting manufacturers around the world with robust, scalable network infrastructure.